Naxau India-PVD Coating and vacuum coating equipments

Failure Mode Analysis of PVD Obbing Cutter Coating

  1. Chip accumulation in the chip removal groove
    Possible reasons:
    • Reason 1: Insufficient size of chip removal slot
    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
    • Reason 3: Poor surface quality at the front and back of the chip removal groove
    • Reason 4: Insufficient coolant or air flow rate
    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
    • Chip accumulation in the chip removal groove
      Possible reasons:
      • Reason 1: Insufficient size of chip removal slot
      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
      • Reason 3: Poor surface quality at the front and back of the chip removal groove
      • Reason 4: Insufficient coolant or air flow rate
      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
        1. Chip accumulation in the chip removal groove
          Possible reasons:
          • Reason 1: Insufficient size of chip removal slot
          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
          • Reason 3: Poor surface quality at the front and back of the chip removal groove
          • Reason 4: Insufficient coolant or air flow rate
          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
            1. Chip accumulation in the chip removal groove
              Possible reasons:
              • Reason 1: Insufficient size of chip removal slot
              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
              • Reason 3: Poor surface quality at the front and back of the chip removal groove
              • Reason 4: Insufficient coolant or air flow rate
              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                1. Chip accumulation in the chip removal groove
                  Possible reasons:
                  • Reason 1: Insufficient size of chip removal slot
                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                  • Reason 4: Insufficient coolant or air flow rate
                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                  • Chip accumulation in the chip removal groove
                    Possible reasons:
                    • Reason 1: Insufficient size of chip removal slot
                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                    • Reason 4: Insufficient coolant or air flow rate
                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                      1. Chip accumulation in the chip removal groove
                        Possible reasons:
                        • Reason 1: Insufficient size of chip removal slot
                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                        • Reason 4: Insufficient coolant or air flow rate
                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                          1. Chip accumulation in the chip removal groove
                            Possible reasons:
                            • Reason 1: Insufficient size of chip removal slot
                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                            • Reason 4: Insufficient coolant or air flow rate
                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                              1. Chip accumulation in the chip removal groove
                                Possible reasons:
                                • Reason 1: Insufficient size of chip removal slot
                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                • Reason 4: Insufficient coolant or air flow rate
                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                • Chip accumulation in the chip removal groove
                                  Possible reasons:
                                  • Reason 1: Insufficient size of chip removal slot
                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                  • Reason 4: Insufficient coolant or air flow rate
                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                    1. Chip accumulation in the chip removal groove
                                      Possible reasons:
                                      • Reason 1: Insufficient size of chip removal slot
                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                      • Reason 4: Insufficient coolant or air flow rate
                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                        1. Chip accumulation in the chip removal groove
                                          Possible reasons:
                                          • Reason 1: Insufficient size of chip removal slot
                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                          • Reason 4: Insufficient coolant or air flow rate
                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                            1. Chip accumulation in the chip removal groove
                                              Possible reasons:
                                              • Reason 1: Insufficient size of chip removal slot
                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                              • Reason 4: Insufficient coolant or air flow rate
                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                              • Chip accumulation in the chip removal groove
                                                Possible reasons:
                                                • Reason 1: Insufficient size of chip removal slot
                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                • Reason 4: Insufficient coolant or air flow rate
                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                  1. Chip accumulation in the chip removal groove
                                                    Possible reasons:
                                                    • Reason 1: Insufficient size of chip removal slot
                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                    • Reason 4: Insufficient coolant or air flow rate
                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                      1. Chip accumulation in the chip removal groove
                                                        Possible reasons:
                                                        • Reason 1: Insufficient size of chip removal slot
                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                        • Reason 4: Insufficient coolant or air flow rate
                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                        • Chip accumulation in the chip removal groove
                                                          Possible reasons:
                                                          • Reason 1: Insufficient size of chip removal slot
                                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                          • Reason 4: Insufficient coolant or air flow rate
                                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                            1. Chip accumulation in the chip removal groove
                                                              Possible reasons:
                                                              • Reason 1: Insufficient size of chip removal slot
                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                              • Reason 4: Insufficient coolant or air flow rate
                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                              • Chip accumulation in the chip removal groove
                                                                Possible reasons:
                                                                • Reason 1: Insufficient size of chip removal slot
                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                  1. Chip accumulation in the chip removal groove
                                                                    Possible reasons:
                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                      1. Chip accumulation in the chip removal groove
                                                                        Possible reasons:
                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                          1. Chip accumulation in the chip removal groove
                                                                            Possible reasons:
                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                              1. Chip accumulation in the chip removal groove
                                                                                Possible reasons:
                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                • Chip accumulation in the chip removal groove
                                                                                  Possible reasons:
                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                    1. Chip accumulation in the chip removal groove
                                                                                      Possible reasons:
                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                        1. Chip accumulation in the chip removal groove
                                                                                          Possible reasons:
                                                                                          • Reason 1: Insufficient size of chip removal slot
                                                                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                          • Reason 4: Insufficient coolant or air flow rate
                                                                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                            1. Chip accumulation in the chip removal groove
                                                                                              Possible reasons:
                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                1. Chip accumulation in the chip removal groove
                                                                                                  Possible reasons:
                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                    1. Chip accumulation in the chip removal groove
                                                                                                      Possible reasons:
                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                      • Chip accumulation in the chip removal groove
                                                                                                        Possible reasons:
                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                            Possible reasons:
                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                              1. Chip accumulation in the chip removal groove
                                                                                                                Possible reasons:
                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                  1. Chip accumulation in the chip removal groove
                                                                                                                    Possible reasons:
                                                                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                      1. Chip accumulation in the chip removal groove
                                                                                                                        Possible reasons:
                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                                            Possible reasons:
                                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                            • Chip accumulation in the chip removal groove
                                                                                                                              Possible reasons:
                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                1. Chip accumulation in the chip removal groove
                                                                                                                                  Possible reasons:
                                                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                    1. Chip accumulation in the chip removal groove
                                                                                                                                      Possible reasons:
                                                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                      • Chip accumulation in the chip removal groove
                                                                                                                                        Possible reasons:
                                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                                                            Possible reasons:
                                                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                              1. Chip accumulation in the chip removal groove
                                                                                                                                                Possible reasons:
                                                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                  1. Chip accumulation in the chip removal groove
                                                                                                                                                    Possible reasons:
                                                                                                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                    • Chip accumulation in the chip removal groove
                                                                                                                                                      Possible reasons:
                                                                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                        1. Chip accumulation in the chip removal groove
                                                                                                                                                          Possible reasons:
                                                                                                                                                          • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                          • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                            1. Chip accumulation in the chip removal groove
                                                                                                                                                              Possible reasons:
                                                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                1. Chip accumulation in the chip removal groove
                                                                                                                                                                  Possible reasons:
                                                                                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                  • Chip accumulation in the chip removal groove
                                                                                                                                                                    Possible reasons:
                                                                                                                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                      1. Chip accumulation in the chip removal groove
                                                                                                                                                                        Possible reasons:
                                                                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                                                                                            Possible reasons:
                                                                                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                              1. Chip accumulation in the chip removal groove
                                                                                                                                                                                Possible reasons:
                                                                                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                • Chip accumulation in the chip removal groove
                                                                                                                                                                                  Possible reasons:
                                                                                                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                    1. Chip accumulation in the chip removal groove
                                                                                                                                                                                      Possible reasons:
                                                                                                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                        1. Chip accumulation in the chip removal groove
                                                                                                                                                                                          Possible reasons:
                                                                                                                                                                                          • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                          • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                            1. Chip accumulation in the chip removal groove
                                                                                                                                                                                              Possible reasons:
                                                                                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                              • Chip accumulation in the chip removal groove
                                                                                                                                                                                                Possible reasons:
                                                                                                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                  1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                    Possible reasons:
                                                                                                                                                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                      1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                        Possible reasons:
                                                                                                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                            Possible reasons:
                                                                                                                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                            • Chip accumulation in the chip removal groove
                                                                                                                                                                                                              Possible reasons:
                                                                                                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                  Possible reasons:
                                                                                                                                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                    1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                      Possible reasons:
                                                                                                                                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                        1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                          Possible reasons:
                                                                                                                                                                                                                          • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                          • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                            1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                              Possible reasons:
                                                                                                                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                              • Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                Possible reasons:
                                                                                                                                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                  1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                    Possible reasons:
                                                                                                                                                                                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                      1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                        Possible reasons:
                                                                                                                                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                            Possible reasons:
                                                                                                                                                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                            • Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                              Possible reasons:
                                                                                                                                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                  Possible reasons:
                                                                                                                                                                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                    1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                      Possible reasons:
                                                                                                                                                                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                        1. Factors affecting tool lifeTool material and hardness
                                                                                                                                                                                                                                                        • PVD coating materials and quality
                                                                                                                                                                                                                                                        • Hardness and metallographic structure of workpiece materials
                                                                                                                                                                                                                                                        • Cutting speed and feed
                                                                                                                                                                                                                                                        • Cutting fluid model and correct use
                                                                                                                                                                                                                                                        • Knife cutting method
                                                                                                                                                                                                                                                        • Hob clamping
                                                                                                                                                                                                                                                        • Maximum wear standard
                                                                                                                                                                                                                                                        1. Wear standards
                                                                                                                                                                                                                                                        • The maximum allowable tool wear shall be formulated, and the tool wear shall be timely grinded after reaching the standard. The recommended values are as follows (for reference only):
                                                                                                                                                                                                                                                        • The allowable wear of hard alloy cutting tools is 0.10mm, and 0.15mm is also commonly used in practical applications
                                                                                                                                                                                                                                                        • The typical wear amount of powder metallurgy high-speed steel is 0.2mm
                                                                                                                                                                                                                                                        • The typical wear amount of traditional high-speed steel is 0.3-0.4mm
                                                                                                                                                                                                                                                        1. Signs of excessive wear and tear
                                                                                                                                                                                                                                                        • The power of the machine tool increases or sharply decreases
                                                                                                                                                                                                                                                        • Increased machine tool vibration
                                                                                                                                                                                                                                                        • Increased noise during cutting
                                                                                                                                                                                                                                                        • Excessive heat is generated, resulting in an increase in the temperature of the workpiece and tool
                                                                                                                                                                                                                                                        • Deterioration of workpiece surface roughness
                                                                                                                                                                                                                                                        • Workpiece size out of tolerance
                                                                                                                                                                                                                                                        • Burrs increase on the cutting surface of the tool along the workpiece
                                                                                                                                                                                                                                                        • Measured tool wear with magnifying glass exceeds the standard
                                                                                                                                                                                                                                                        • The cutting tool has broken, and there is a feeling of uneven scraping when touching the cutting edge
                                                                                                                                                                                                                                                        • Chip accumulation and poor chip removal, chip accumulation and sticking
                                                                                                                                                                                                                                                        1. Schematic diagram of hob failure mode
                                                                                                                                                                                                                                                        • Wear (normal wear vs premature wear)
                                                                                                                                                                                                                                                        • Top edge and side edge boundary wear
                                                                                                                                                                                                                                                        • Corner wear
                                                                                                                                                                                                                                                        • Side and rear edge wear (grooves)
                                                                                                                                                                                                                                                        • Crescent depression (worn front edge)
                                                                                                                                                                                                                                                        • Collapse Blade, Micro Collapse Blade
                                                                                                                                                                                                                                                        • Abnormal wear and tear
                                                                                                                                                                                                                                                        • Tooth surface fracture
                                                                                                                                                                                                                                                        • Cracks caused by grinding the front edge surface
                                                                                                                                                                                                                                                        • Excessive crescent depression
                                                                                                                                                                                                                                                        • Cracks at stress concentration points
                                                                                                                                                                                                                                                        • Accumulation of debris
                                                                                                                                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                      • Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                        Possible reasons:
                                                                                                                                                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                          1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                            Possible reasons:
                                                                                                                                                                                                                                                            • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                            • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                            • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                            • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                            • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                              1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                Possible reasons:
                                                                                                                                                                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                • Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                  Possible reasons:
                                                                                                                                                                                                                                                                  • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                  • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                  • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                  • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                  • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                    1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                      Possible reasons:
                                                                                                                                                                                                                                                                      • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                      • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                      • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                      • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                      • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                        1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                          Possible reasons:
                                                                                                                                                                                                                                                                          • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                          • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                          • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                          • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                          • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                            1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                              Possible reasons:
                                                                                                                                                                                                                                                                              • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                              • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                              • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                              • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                              • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                              • Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                                Possible reasons:
                                                                                                                                                                                                                                                                                • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                                • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                                • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                                • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                                • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                                  1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                                    Possible reasons:
                                                                                                                                                                                                                                                                                    • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                                    • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                                    • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                                    • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                                    • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove
                                                                                                                                                                                                                                                                                      1. Chip accumulation in the chip removal groove
                                                                                                                                                                                                                                                                                        Possible reasons:
                                                                                                                                                                                                                                                                                        • Reason 1: Insufficient size of chip removal slot
                                                                                                                                                                                                                                                                                        • Reason 2: Trapezoidal chip accumulation groove gets stuck with chips
                                                                                                                                                                                                                                                                                        • Reason 3: Poor surface quality at the front and back of the chip removal groove
                                                                                                                                                                                                                                                                                        • Reason 4: Insufficient coolant or air flow rate
                                                                                                                                                                                                                                                                                        • Reason 5: The chip removal amount is greater than the chip removal capacity of the chip removal groove

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